Ahhh ... copper wire for Sawyer Pheasant Tails and Killer Bugs has been a continuing pastime – some would say obsession – of mine for more years than I care to confess.
This is but a part of my stash of Sawyer-inspired wire...
Sawyer described his copper wires in
Nymphs and the Trout (1958; expanded in 1970), which is an outstanding guide to sight fishing with nymphs in slow waters (spring creeks for example). He described wire used for Pheasant Tails and the color of the finished fly thusly...
"Give the hook an even covering from bend to eye with fine red-coloured copper wire. The wire I use is very little thicker than a human hair and this one can obtain at little cost from various sources. It is used for the windings in small transformers, dynamos, or electric motors. ... When wet this pattern has a translucent effect and one can see the red of the wire showing through the pheasant tail fibres. The artificial has a very good entry to water and will sink deeply when required."
That's all that Sawyer wrote concerning size and color of his wire, but it's enough to identify pretty closely what the wire was. Its size is "
very little thicker than a human hair". The diameter of human hair varies globally a lot, but the diameter of hair shafts of the average adult European published in the medical literature is 0.075 mm, which equals 0.003 inches. Thus, the wire is a little thicker than 0.003".
The engineering standard for wire manufacture is the "American Wire Gauge" (AWG). For example, AWG41 wire is 0.0028" in diameter, and AWG35 wire is 0.00561". (These are averages, with set limits on variation). Given Sawyer's description, it seems reasonable that he used wire somewhere between AWG35 and AWG41. (AWG standards refer only to the strand of copper, not any insulation that surrounds the copper, which will add about 0.001" to the diameter.)
What about color? That's easier given that Sawyer wrote his book in 1958. Copper wire is as bright and shiny as a new American penny, and any color comes from the insulation. Magnet wire today is available in a rainbow of colors, but the insulation choices in 1958 were limited. The most popular insulating material prior to 1939 was oil-based enamel (a natural resin). Wires insulated with "plain enamel" are a dark purplish red. After 1939 and through the 1950's, the most popular insulation was "Formvar", a synthetic polymer (polyvinyl formal) invented by General Electric. Formvar wires are brighter than plain enamel wires and are brick red with an orangish tint in color. The photo below compares AWG38 plain enamel wire (left) to heavy Formvar wire (right). I don't know the manufacturing date of the plain enamel wire, but the Formvar wire is vintage 1951.
Given the length of time that Sawyer and his family tied Pheasant Tails, the exact color of the wire must have varied over the years, but I suspect that it remained in the plain enamel to Formvar color range. Bob's, Stefan's and John's photos above support that. Sawyer himself downplayed the importance of color in his nymphs.
I've tied with magnet wires from AWG35 (0.0056") to AWG41 (0.0028"). In my hands, AWG40 and AWG41 break too easily. AWG35 builds up bulk too quickly. AWG37 (0.00445") and AWG38 (0.00397"), however, are like one of Goldilocks' bowls of porridge ... "just right".
Where to buy magnet wires of the right size and color? I will gladly send some. Just send me your mailing address as a board message. [
Full disclosure: I'll not send plain enamel- or Formvar-coated wire, as I don't have large amounts of either. Instead, I'll send a more modern AWG37 or AWG38 wire whose color is similar to Formvar. This is a busy week for me and, depending on the number of requests, I'll need a week or so to spool the wires onto sewing machine bobbins and sent them off.]
If, however, you are sucked down the vortex of magnet wires, Ebay is your friend. Just search for "magnet wire". Then click on the box at the left that limits the search to "Wire Gauge (AWG) 36-40". Then, find a color, size, and quantity that suits your fancy. Small quantities and plain enamel- or Formvar-like colors are not terribly common, so you'll probably have to keep looking regularly.
I keep various colors of reddish Sawyer-inspired wires in bobbins at all times and use it for lots of flies. For example...
Obsession you say? WHAT obsession?
Phil